CHT (or EGT)
Monitor your engine temp with the CHT (cylinder head temp) or EGT (exhaust gas temp) instead of your original engine temp indicator (if any). Your existing gauge is TOO SLOW for this application and will not warn you against overheating until after you have burnt something.
Make sure that your engine RUNS NO HOTTER than in the gasoline arrangement. VDO makes a CHT gauge with a platinum sensor that fits under your spark plug against the cylinder head (make sure it is REAL CLEAN before you reinstall your spark plug (as this is also an electrical ground).
ENGINE/EXHAUST TREATMENT
Get the valves replaced with stainless steel ones AND get the pistons/cylinders ceramic-treated ASAP when you have successfully converted and run your new creation. Do not delay as these items WILL RUST, either by sheer use or by neglect (i.e. letting it sit). You could make max use of your current exhaust system by using it with your new deal until it rusts through, then have your mechanic or welder friend to fit a stainless steel exhaust pipe (no catalytic converter is required). But it could be ea$ier to send your existing exhaust system out for the ceramic treatment, and then simply re-attach it to the exhaust ports.
GENERAL
1. Do not discard or remove any of the old gasoline set up components, e.g. tank, carb/FI, catalytic converter, unless necessary. Better to always leave an easy way to revert back to something that at least runs, just in case. Some people are leaving their gasoline set up completely intact, and switching back and forth at will, just to have a backup plan.
2. Set your throttle circuit so that you get minimum vapour flow at IDLE, and maximum vapour flow at FULL POWER without blowing the pressure relief valve. In this way, you control how 'lean' your mixture is by the strength of the pulse (i.e. 'fatness' at the optimum pulse frequency).
If you just don't get enough power (at any throttle setting), it means that you need to
· (1) change the pulse frequency,
· (2) change the gap between the electrodes,
· (3) change the size (bigger) electrodes, OR
· (4) make a higher output pulse voltage (last resort).
Always use an output transistor, such as a MOSFET, that is rated for the voltage and current you need to get the job done. OK so you might have to play around with it some. Isn't that where all the Fun is anyhow?
If you get ANY engine knock our loud combustions (not compensated by adjusting the timing), it means that you need to install an additional coil in the chamber, and drive the coil with an additional pulse signal (about 19 Hz on the .lsec time base) (see Figure 5).
Here,you will be slowing down the burn rate just enough so that the vapours burn throughout the power stroke of the piston. Be sure to include a board-mount POT to set the correct strength of this 2nd pulse signal into the coil. This is a stainless steel coil of about 1500 turns (thin wire) that you can arrange like a donut around the center pipe (but NOT touching either electrode), directly over the circular 1-5mm gap. You want NO KNOCKING at any power/throttle setting; smooth power only, but also no excess hydrogen leftover from the combustion.
5. Build the canister(s) as tall as you can without compromising your ability to mount them conveniently near the dash panel, or in the engine compartment, as the case may be. This way, you can always make the electrodes bigger, if necessary without undue hardship. Remember that anything in the engine compartment should be mounted in a bullet-proof, vibration and temperature tolerant fashion.
6. If you have to drill a through-hole for wiring or plumbing through metal, make sure to also install a grommet for protection against chafing. Always watch your chamber pressure range from
IDLE (15-25 psi) - FULL POWER (30-60 psi) - Set your safety-pressure relief-valve to 75 psi and make sure it's rated for much higher.
7. Shut OFF the power switch and pull over if there is any MALFUNCTION of the system. Your engine will last longest when it still develops FULL POWER+ at some minimum temperature that we are sure you can find, by leaning back the Royal Vapour Flow and/or by making use of the water-vapour cooling technique (see Figure 7). Keep good mpg performance records, and periodic maintenance/inspection. Keep it clean; save some money; clean the air; heal the planet; happy motoring; tell a friend; enjoy your freedom and self-empowerment; haul ass.
8. There lacks documented material for perfecting this vapour system through a fuel injector; there may be some details you will discover on your own as working prototypes progress. For example, you may be restricted to inject the hydrogen/oxygen vapour WITHOUT ANY water vapour, as it may rust the injectors. If engine temp and CHT is a problem, then you will want to re-think your plan, e.g. ceramic-coating the injectors. There is always 'replacing the Fl system with a Carb'.
9. If you install the water-vapour system (for lower operating temp/stress), you will want to lean the mixture (vapour/air) for minimum vapour flow rate to achieve any given throttle position (idle - max). Make sure that you get a minimum flow for IDLE an a modestly sufficient flow for MAX, that does the cooling job without killing the combustion.
10. If you cannot find stainless steel pipe combinations that yield the 1-5mm gap, you can always regress back to alternating plates of +/- electrodes.
11. If you are concerned about the water freezing in your system, you can (a) add some 98% isopropyl alcohol and re-adjust the pulse frequency accordingly; or (b) install some electric heating coils.
12. Do not let ANYONE ever compromise your dream, your freedom, your independence, your truth.
DISCLAIMER: The author of this document assumes no liability for the use or misuse if this information; which is made available as public-domain information, for the purposes of education, ecology, health, well-being, freedom, liberty, and pursuit of happiness.
COMMON LAW COPYRIGHT #285714: All rights to the use and duplication of these plans are hereby reserved for the People, in their efforts to heal and restore the environment. Dare to express your uniqueness and environmental ideals. This technology is an exercise in responsible self-determination.
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